The Craft of Extra Virgin
Extra virgin is a term used to describe the highest quality grade in olive oil. Extra virgin olive oil is literally the fresh juice produced from healthy olive fruits of excellent quality. Its production is a very delicate process that requires deep knowledge and strong devotion to the detail. After we have harvested our olive fruits at the farm and strictly within 6 hours to minimize the effect of oxidation, we move them to the olive mill where the cold extraction process begins.
1

Removal of the leaves and small twigs


It is imperative that no foreign materials will escort the olive fruits through the production process. Therefore, all the olive tree leaves and small twigs are removed with the use of air blowers and other equipment.


2

Washing the olive fruits

Now, we need to clean our olive fruits from the dirt and dust attached to them. No better way for that than a nice cold bath in clean, fresh water.

3

Crusher

Crushing is for many of us the most critical stage of the production process. At this stage, the olive fruits are introduced into a small chamber where they are sliced into tiny pieces with the use of the crusher. The way the fruits are cut will have a significant impact on both the quality (aromas, phenols) and the quantity of the oil produced.

4

Malaxation

The olive paste formed at stage 3, is now introduced in horizontal or vertical malaxers. These are small stainless steel chambers with a large mechanical arm spinning inside them. The olive paste will be processed here by the mechanical arm( kind of massage) for approximately 20 minutes and during this short stay the molecules of the oil will start joining each other resulting to the formation of our extra virgin. Time and temperature throughout stage 4 are of essence.

5

Centrifugal separation (horizontal)

Next, we introduce the processed olive paste to a horizontal centrifugal separator, where with the use of high-speed rotation we separate the oil from water and solid residues.

6

More centrifugal separation (vertical)

Following, the produced olive oi is introduced to a vertical centrifugal separator where the final clarification will take place by separating fine particles from the oil.

7

Filtration

The stage of filtration is one of great importance. With the use of paper filter sheets we remove the remaining moisture and fine particles from our oil. This is necessary to ensure a high chemical stability through time for our olive oil, therefore a longer shelf-life.

8

Storage

Finally, our extra virgin olive oil can be stored in stainless steel tanks, under controlled temperatures and in total absence of oxygen to protect it from oxidation.

9

Bottling

Our extra virgin olive oils are bottled in our modern, certified bottling facility only after we have an order placed. This strategy helps as to minimize the time interval between the moment the oil is poured into the bottle and the moment the consumer opens up the bottle. As said before, extra virgin olive oil is practically a natural juice and in ELIDIA we always strive for the maximum possible freshness of it.

 
Frequently Asked Questions
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